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氧化锆氧量分析仪使用说明书(英文版)

 

Check whether the packaging is intact

 
  

According to the packing list to check the number of instruments and accessories are complete

Ø  If the instrument is found to have been damaged during transport, the carrier and supplier should be notified imy. Do not damage the instrument back to the consignor, otherwise the carrier will not be compensated. Keep the box and damaged parts for carrier inspection.

 
  

The instrument has been accuray calibrated before shipment and no further calibration before installation.

 
  

Failure to follow the operating instructions for the use of an oxygen analyzer may result in unnecessary danger.

 
  

Before making electrical connections, make sure that all wires are insulated and that the power cord and signal cable are connected in strict accordance with the operating instructions to avoid electric shock.

 Ø The protective ground on the power plug must be well grounded to ensure operator safety. Oxygen analyzer before the first start, the ground must be checked to ensure that the wire without interruption.

 
  

Special protective measures must be taken when operating on high pressure vessels. When working on high temperature containers and pipes, remember to wear protective masks to protect your face and eyes from harm.

 
  

In the vicinity of high temperature containers and pipes must wear protective clothing, wearing protective gloves, to ensure safety.

 
  

 

 

 

Standard

 

ISO 3864, No. B.3.6

 

 

 

Standard

 

IEC 417, No. 5017

Marking instructions

Be careful of electric shock

Marking instruct

  Ground point

 

 

 

Standard

 

ISO 3864, No. B.3.1

 

 

 

Standard

 

IEC 417, No. 5041

Marking instructions

    attention

Marking instruct

Pay attention to high temperature

 

 

 
 

 

 

Oxygen analyzer for boiler, kiln flue gas oxygen content (concentration) of continuous detection, the system uses non-sampling (wet) analysis.

 The integrated zirconia oxygen analyzer consists of a detection unit (oxygen probe) and a control unit (transmitter). Wherein the detection unit is installed on the flue and is equipped with a temperature control unit and a zirconia sensor; the control unit is a terminal for the user to operate the integrated function, including an operation panel, a display interface, and a 4-20mA current output port.

The probe part is made of stainless steel, durable, standard configuration length of 1.0m, according to user needs to provide a length of 0.2m ~ 2.0m probe.

The analyzer is not properly serviced and is wired correctly according to the wiring diagram. Analyzer installation is simple and convenient, installed in the high temperature flue work, should pay attention to take the appropriate security measures.       

 

 

 

 

 

 

 

  Oxygen analyzer

 

Split oxygen analyzer is divided into two parts: analysis and detection unit and control unit.

 

 
 
 
 

Control unit (transmitter) shell for the cast aluminum, the shell has a control circuit.

 

 

 

 

 

                   Control unit specification

The control unit should be installed in locations where vibration and high temperatures should be avoided. Strong vibration and high temperatures can have a significant impact on the life of the instrument.

 

 

 
 

 

 

TFZO-5/05YT-GD  xygen Analyzer Analysis Unit The probe section is made of stainless steel, the head shell is cast aluminum, and the housing has an electrical connection terminal. In addition, the external reference air and calibration gas inlet and exhaust are also located on the cast aluminum housing.

  Oxygen analyzer detection units with standard lengths of 0.5m, 1.0m and 1.2m are available. Other specifications can be customized production.

 

 

 

 

 

 

 

            Analysis of the detection unit specifications

Ø

 

   1The flue gas temperature of the test unit installation point should meet the relevant requirements. Generally speaking, the flue gas temperature is low, the detector has long service life, high flue gas temperature and short service life. Flue gas temperature is best at 300-600 ° C.

 

   2The detection unit can not be installed in the flue gas does not flow dead, can not be installed in the flue gas flow quickly (such as some bypass airway expansion chamber).

 

   3Requiring the flue leakage is small, the detector installation and maintenance convenience, for small and medium-sized boilers, it is recommended to install the preheater in the economizer, because the boiler system flue gas flow from the furnace to the drum, after the superheater, The air preheater is discharged from the chimney by the draft fan after recycling. If the measuring point is too close to the flue gas furnace outlet, because the temperature is too high, the flow rate is quick, the detector stainless steel shell will form erosion erosion, shorten the service life; if the measuring point is too partial, due to flue system leakage phenomenon, Will result in high oxygen value at the measuring point, can not accuray reflect the furnace oxygen in the flue gas.

 

 

The oxygen analyzer can be mounted via a flange, including

 

 
 

 

 

 

Equipment installation flange

 

 

 

 

 

    Equipment installation flange specifications

Oxygen analyzer welding equipment has been installed flange, aperture 4 × Φ14mm, screw hole spacing of 130mm.

Ø Adapter flange mounting short connection

 

 

 

 

 

 

 

 

                Adapter flange mounting shorting

Made in the form of a fitted flange, it is suitable for flue with flanged flanges on flue.

 

 

 

 

                       Wearable casing specifications

 

 

 

 

The use of corrosion-resistant casing flange installation, suitable for all the structure of the flue, aperture 4 × Φ14mm, screw hole pitch of 130mm.

 

 

 

 

                 

                    Use sleeve flange to install

 

 

 

 

 

 

 

 

 

 

 

 

 

[1] In the flue to open a diameter and casing diameter of the hole.

    [2]Place the casing on the flue and leave enough space to insert and tighten the safety bolts.

    [3]Install the flange gasket and insert the oxygen analyzer.

    [4]Insert the safety bolts from the rear end of the sleeve flange into the sleeve flange, flange pad and device mounting flange, and install the upper and lower nuts and nuts.

 

Ø Install the flange and the weld is coated with anti-corrosion protective layer, can not be removed. The installation will be different from the installation steps, such as flue with a welding flange, the user will need to bring their own parts.

 

 

 

 

 

   

Range: 0.01 ~ 25.0% O2 (programmable)

Display: LCD

Language: Chinese / English (for English menu, please specify when ordering)

Output signal: 4 ~ 20mA

     Probe material: 316L

Protection class: IP65

Repeatability: ± 0.5% of full scale

Basic error:  ± 1% (full scale)

Stability:  ± 1% (instrument continuous test 4h)

Response time: access to standard gas T  3s to reach 90% of the response

Ambient temperature: -10  ~ 65

Power supply: 220V AC 50 ~ 60Hz

Power: 150W

Sample gas temperature:  700

Sample gas pressure range: ± 20KPa

Self-diagnosis inion: thermocouple reverse, thermocouple split even, heating abnormalities, the upper and lower temperature alarm, the upper and lower limits of oxygen alarm.

 

 

 
 

  

 

   Zirconia is a high-temperature electrolyte concentration battery, in the hundreds of degrees of high temperature environment, can produce oxygen ion transport conductivity, due to the measured gas (flue gas or other gas) and the reference gas (air or other gas) In the zirconia on both sides of the platinum electrode oxygen partial pressure is different between the two electrodes have a certain amount of oxygen ions migrate and produce oxygen concentration potential, the potential value and the relationship between oxygen concentration, can be Nernst (Nernst) formula Said:

             E=RT/4F×LnP1/P2

 WhereE—Oxygen concentration potentialV

      R—Ideal gas constant8.314J/moLK

      T—Absolute temperature valueK

      F—Faraday constant96500c/moL

      P1—Reference gas partial pressureair

P2—Measured gas partial pressure

 

 

 
 

 

 

 

 

 

 

 

 

Cable selection:

Integrated zirconia oxygen analyzer using RVV 4 × 1.5 two-core cable, of which: two 220V power supply, the other two then 4-20ma current output.

 

 
 

 

 

After the correct installation is complete, turn on the power, until the normal temperature, about 20 minutes later, the temperature constant temperature 700 . You can normally analyze the oxygen content, this time the oxygen content is the oxygen content of flue gas.

           When the new equipment is shipped from the factory, it has been debugged and checked. After installation, it is not necessary to do any calibration and debugging. When the equipment is used for a certain period of time, if the calibration is necessary, the following method can be used.

 

 

 

 

 
 

 

 

 

(Air flow  100ml / min), or the oxygen probe from the furnace directly placed in the air, until the data is stable, press the "SET" key to enter the main menu, press the "" Press the "  " button to enter the calibration submenu, press the "" or "" key to select the "Auto Calibration" menu, press the  key to  "" After entering the background automatic calibration, press“”  key to return to the measurement state. Oxygen shows about 20.58% can be. Then screw the seal screw on the standard gas inlet.

 

Ø This step must be performed automatically every time the

   detection unit or the control unit is replaced.

 

 

 

 

 
 

 

 

Press the "SET" key to enter the main menu, press the "" key to enter the main menu, press the "" key to enter the main menu, press the "" Or "" key to select the "Oxygen parameter correction" menu, press "" key to enter the calibration submenu, press "" or "" to select the "Standard Auto Calibration" menu, press "" key to enter To enter the calibration page, press "" or "" to correct the data to the same standard value. Press "" key to finish the calibration. Press "  " key to return to the measurement state. Then screw the seal screw on the standard gas inlet.

 

 

 

 

Press "SET" key to enter the main menuPress "" or "" to select the "Oxygen Upper Limit Alarm" menu, press "" key to enter the adjustment page, press "" or "" to adjust the oxygen quantity Upper limit data, press "" key to complete the adjustment, press "   " key to return to the measurement state.

 

 

 

 

 

Press "SET" key to enter the main menuPress "" or "" to select the "Oxygen Lower Limit Alarm" menu, press "" key to enter the adjustment page, press "" or "" to adjust the oxygen content Lower limit data, press "" key to complete the adjustment, press "   " key to return to the measurement state.

 

 

 

 

Press "SET" key to enter the main menuPress the "" or "" key to select the "temperature upper limit alarm value" menu, press "" key to enter the adjustment page, press "" or "" key to adjust the temperature upper limit data, press "" key to complete the adjustment, "    " Key to return to the measurement state.

 

 

 

Press "SET" key to enter the main menuPress "" or "" to select the "lower temperature alarm value" menu, press "" key to enter the adjustment page, press "" or "" key to adjust the temperature lower limit data, press "" key to finish the adjustment, "   " Key to return to the measurement state.

 

 

Press "SET" key to enter the main menuPress "" or "" to select the "Oxygen Range Setting" menu, press "" key to enter the adjustment page, press "" or "" to adjust the oxygen range data (range from 5% -25% Press the "" key to complete the adjustment, press the "   " key to return to the measurement state .4-20mA current output will automatically and range corresponding.

 

 

Ø When the instrument is factory, the range is set to 0-25% by default.

 

 

Press "SET" key to enter the main menuPress "" or "" to select the "temperature setting" menu, press "" key to enter the adjustment page, press "" or "" key to adjust the constant temperature (constant temperature point 700  and 750  two Select), press "" key to complete, press "    " key to return to the measurement state.

Ø When the instrument is shipped, the constant temperature

     is set to 700 ° C by default

 

 

 

Press "SET" key to enter the main menuPress the "" or "" key to select the "Temperature alarm control" menu, press "" key to enter the adjustment page, Press "" or "" to select the alarm "ON" or "OFF", Press "" key to complete,press "   " to return to the measurement state.

 

 

Press "SET" key to enter the main menuPress "" or "" to select the "Oxygen Alarm Control" menu, press "" key to enter the adjustment page, press "" or "" to select the alarm "ON" or "OFF",Press "" key to complete,Press "    " key to return to the measurement state.

 

 
 

 

 

Zirconia analyzer in the warehouse storage, should be packaged intact, storage temperature of 0 ~ 40 , relative humidity of not more than 85%, no strong corrosive gases.

 

 
 

 

 

Range 20.6%

Range 25.0%

Range 20.6%

Range 25.0%

Oxygen content

Current mA

Oxygen content

Current mA

Oxygen content

Current mA

Oxygen content

Current

mA

0.1

4.08

0.1

4.06

9

10.99

9

9.76

1

4.78

1

4.64

9.5

11.38

9.5

10.08

2

5.55

1.5

4.96

10

11.77

10

10.40

2

5.55

2

5.28

11

12.54

11

11.04

2.5

12.37

2.5

12.62

12

13.32

12

11.68

3

6.33

3

5.92

13

14.10

13

12.32

3.5

6.72

3.5

6.24

14

14.87

14

12.96

4

12.54

4

13.30

15

15.65

15

13.60

4.5

7.50

4.5

6.88

16

16.43

16

14.24

5

7.88

5

7.20

17

17.20

17

14.88

5.5

8.27

5.5

7.52

18

17.98

18

15.52

6

8.66

6

7.84

19

18.76

19

16.16

6.5

9.05

6.5

8.16

20

19.53

20

16.80

7

9.44

7

8.48

20.6

20.00

20.6

17.18

8

10.21

8

9.12

22

 

22

18.08

8.5

10.60

8.5

9.44

23

 

23

18.72

9

10.99

9

9.76

24

 

24

19.36

 

 

 

 

25

 

25

20

 

 

temperature()

Oxygen content%

Oxygen potential E(mv)

temperature()

Oxygen content%

Oxygen potential E(mv)

700

0.5

77.94

750

0.5

81.95

700

1

63.41

750

1

66.67

700

2

48.88

750

2

51.39

700

3

40.38

750

3

42.46

700

3.5

37.15

750

3.5

39.06

700

4

34.35

750

4

36.12

700

4.5

31.89

750

4.5

33.52

700

5

29.68

750

5

31.20

700

5.5

27.68

750

5.5

29.10

700

6

25.86

750

6

27.18

700

6.5

24.18

750

6.5

25.42

700

7

22.62

750

7

23.79

700

7.5

21.18

750

7.5

22.27

700

8

19.83

750

8

20.84

700

8.5

18.55

750

8.5

19.51

700

9

17.36

750

9

18.25

700

9.5

16.22

750

9.5

17.06

700

10

15.15

750

10

15.93

700

10.5

14.13

750

10.5

14.85

700

11

13.15

750

11

13.83

700

11.5

12.22

750

11.5

12.85

700

12

11.33

750

12

11.91

700

12.5

10.47

750

12.5

11.01

700

13

9.65

750

13

10.14

700

13.5

8.86

750

13.5

9.31

700

14

8.10

750

14

8.51

700

14.5

7.36

750

14.5

7.74

700

15

6.65

750

15

6.99

700

15.5

5.96

750

15.5

6.27

700

16

5.30

750

16

5.57

700

16.5

4.65

750

16.5

4.89

700

17

4.03

750

17

4.23

700

17.5

3.42

750

17.5

3.59

700

18

2.83

750

18

2.97

700

18.5

2.25

750

18.5

2.37

700

19

1.69

750

19

1.78

700

19.5

1.15

750

19.5

1.21

700

20.6

0.00

750

20.6

0.00


 

安徽天分仪表有限公司

Anhui TianFen Instrument Co., Ltd.

电子:2229496671

:2229496671

+86-

:+86-

地址:安徽省天长市经济开发区经三路高新技术创业服务中心

Add:Tianchang City, Anhui Province Economic Development Zone by the three high-tech business service center

 

 

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